THE COMPLETE GUIDE TO HSS TUBING
HSS tubing is known for its high-strength, multidirectional load bearing that comes in handy for construction projects and mechanical applications. Download our HSS tubing spec sheet to see what A500 Grade B and C inventory we routinely stock at over 10 branches across the United States.
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What does HSS stand for?
HSS tubing refers to a type of steel tubing constructed with a hollow, circular, square, or rectangular cross-section. It is commonly used in construction, engineering, or architectural applications for columns, beams, trusses, or other structural elements. HSS tubing is valued for its strength, durability, and versatility, as well as its aesthetic appeal in certain design contexts.
What are the benefits of HSS tube?
Overall, HSS tube offers several advantages over other types of structural elements, making them a popular choice in many industries.
Strength and durability
HSS tubes are made of high-strength steel, which makes them stronger and more durable than other types of tubes. They can withstand heavy loads, harsh weather conditions, and other external factors.
Weight savings
The hollow shape of HSS tubes reduces their weight compared to solid steel sections, making them more cost-effective to transport and easier to handle on the job site.
Design flexibility
HSS tubes are available in a variety of shapes, sizes, and thicknesses, making them versatile and suitable for a wide range of applications. They can be used to create complex shapes and structures, such as arches and trusses.
Aesthetics
HSS tubes can be left exposed in buildings, bridges, and other structures, creating an industrial, modern, and aesthetically pleasing look.
Corrosion Resistance
HSS tubes can be coated or painted to resist corrosion, ensuring that they have a long service life and require minimal maintenance.
Closed Sections
Enclosed structural sections offer an advantage in their ability to withstand torsional loads. Furthermore, in industries such as food processing and clean facilities where hygiene is paramount, HSS tubes are an optimal choice because their minimal surface area attracts less dust and debris.
Economy of Coatings
HSS tubes with rectangular shapes (including squares) have around 33% less surface area compared to an open section with similar capacity. This translates to reduced surface preparation, less usage of painting materials and labor, and lower requirements for cementitious fireproofing.
What grade of steel is HSS?
HSS is characterized by its high strength-to-weight ratio. The grades used to produce HSS tubing can vary depending on the application, but in general, they are of grades that are durable, formable, and weldable.
A500 B/C
HSS tubes conforming to ASTM A500 B standards are made through a process of cold-forming and welding, utilizing carbon steel to provide essential structural support for various load-bearing applications such as buildings and bridges. A500 Grade B is the most common specification for square, rectangular, and round HSS, and 98% of the time it will also meet the specifications for A500 Grade C.
A513 Type 1
HSS tubes made to ASTM A513 standards are available in various sizes, thicknesses, and shapes and can be produced with different finishes, including bare steel, galvanized steel, or painted.
A36 Grade 50
HSS tubing is also available in A36 Grade 50, which is a hot-rolled form of carbon steel. Due to its versatility, strength, and formability, A36 Grade 50 steel is used in a wide variety of applications.
Deeper dive into A500 Grade B
Since A500 Grade B is one standard in HSS tubing, let’s take a closer look at the chemical composition, mechanical properties, tolerances, maximum twist, and other important details.
Chemical Composition (A500 Grade B)
Carbon Max. % | 0.30 |
Phosphorus Max. % | 0.045 |
Sulphur Max. % | 0.045 |
Mechanical Properties (A500 Grade B)
Tensile strength, min. psi | 58,000 |
Yield strength, min. psi | 46,000 |
Elongation in 2”, min. | 23% |
Tolerances (A500 Grade B)
Largest Outside Dimension Across Flats, Inches | Tolerance for Outside Dimensions Including Convexity or Concavity | Wall Thickness Tolerance |
1 to 2 ½ incl. | Plus or Minus .020” | + 10% |
Over 2 ½ to 3 ½ incl. | Plus or Minus .025” | + 10% |
Over 3 ½ to 5 ½ incl. | Plus or Minus .030” | + 10% |
Over 5 ½ | Plus or Minus 1% | + 10% |
Maximum Twist (A500 Grade B)
Twist is measured by holding down the edge of one end of a square or rectangular structural hollow on a surface plate with the bottom side of the tube parallel to the surface plate, and noting the height that either corner on the opposite end of the bottom side is above the surface plate.
Longer Outside Dimensions, Inches | Maximum Twist Per 8 Ft. of Length, Inches |
1 to 1 ½ incl. | .050 |
Over 1 ½ to 2 ½ incl. | .062 |
Over 2 ½ to 4 incl. | .075 |
Over 4 to 5 ½ incl. | .087 |
Over 5 ½ to 8 incl. | .100 |
Over 8 | .112 |
Maximum Outside Corner Radii (A500 Grade B)
For square and rectangular tubing, the radius of any outside corner may not exceed three times the nominal wall thickness.
Squareness of Sides (A500 Grade B)
Adjacent sides of structural hollows may deviate from 90 degrees by plus or minus two degrees, maximum.
Variations from Exact Straightness (A500 Grade B)
Permissible variations include (1/8” * (number of feet of total length/5) including camber and sweep.
What's important about the different shapes?
Square HSS tube
Square HSS and jumbo tubes are typically available in A513 mechanical tube and A500 structural tube. Square jumbo tubing is suitable for applications requiring uniform geometries across multiple cross-sections.
Round HSS tube
Typically, round HSS tube is available in A513 mechanical tube and A500 structural tube. It is useful in creating uniform shapes, especially for constructing columns, and is highly resistant to torsion.
Rectangular HSS tube
Rectangular jumbo HSS is commonly used in welded steel frames that experience loading from multiple directions. Typically available in both A513 mechanical tube and A500 structural tube, the flat shape of rectangular HSS is ideal for construction and often utilized to create visually pleasing aesthetic effects.
What are standard HSS tube steel sizes?
HSS tube sizes are measured by their outside diameter and wall thickness, which are referred to as the nominal size. HSS tubes come in a wide range of sizes, from small to very large.
Common HSS tube steel sizes are 1/2 inch square to 12 inches square and from .188-inch wall thickness to 0.5-inch wall thickness. When selecting HSS tubes for a project, you must consider the size of the tube as well as the grade of steel.
HSS tubes are also available in square, rectangular, and oval shapes in addition to round tubes. For square, rectangular, and oval tubes, the outside measurements are taken across opposite sides and then averaged to determine the nominal size.
In general, HSS tubes are available in metric sizes as well as imperial sizes. Metric sizes range from 10mm to 600mm with wall thicknesses up to 40mm. The imperial sizes include fractional sizes (1/2” – 4”) and schedule sizes (5” – 24”). But, as a North American metals supplier, our focus here will be on imperial sizes.
It is important to note that the exact size of an HSS tube may vary due to manufacturing tolerances. That is why it is essential to check the actual measurements with your steel service center before buying HSS steel.
HSS steel sizes chart
HSS tubes come in a variety of standard sizes and shapes, which are specified by various standards organizations. The most common standard that specifies HSS sizes is ASTM A500 Grade B. Here are some of the most commonly stocked HSS tube sizes available:
Square Hollow Structural Tubing (ASTM A500 Grade B) at Lengths of 20, 24, and 40 Feet
Size Inches | Wall Thickness Gauge | Wall Thickness Dec.* | Wt. Per Ft. Lbs. |
2 | 3/16 | .188 | 4.32 |
2 | ¼ | .250 | 5.41 |
2 ½ | 3/16 | .188 | 5.59 |
2 ½ | ¼ | .250 | 7.11 |
3 | 3/16 | .188 | 6.87 |
3 | ¼ | .250 | 8.81 |
3 | 5/16 | .312 | 10.58 |
3 ½ | 3/16 | .188 | 8.15 |
3 ½ | ¼ | .250 | 10.51 |
4 | 3/16 | .188 | 9.42 |
4 | ¼ | .250 | 12.21 |
4 | 5/16 | .312 | 14.83 |
4 | 3/8 | .375 | 17.27 |
5 | 3/16 | .188 | 11.97 |
5 | ¼ | .250 | 15.62 |
5 | 3/8 | .375 | 22.37 |
5 | ½ | .500 | 28.43 |
6 | 3/16 | .188 | 14.53 |
6 | ¼ | .250 | 19.02 |
6 | 3/8 | .375 | 27.48 |
6 | ½ | .500 | 35.24 |
7 | 3/16 | .188 | 17.08 |
7 | ¼ | .250 | 22.42 |
8 | 3/16 | .188 | 19.63 |
8 | ¼ | .250 | 25.82 |
8 | 3/8 | .375 | 37.69 |
8 | ½ | .500 | 48.85 |
10 | ¼ | .250 | 32.63 |
10 | 3/8 | .375 | 47.90 |
*Wall thickness may be thinner than theoretical and still be within ASTM standards.
Rectangular Hollow Structural Tubing (ASTM A500 Grade B)
Size Inches | Wall Thickness Gauge | Wall Thickness Dec.* | Wt. Per Ft. Lbs. |
3 x 2 | 3/16 | .188 | 5.59 |
3 x 2 | ¼ | .250 | 7.11 |
4 x 2 | 3/16 | .188 | 6.87 |
4 x 2 | ¼ | .250 | 8.8! |
4 x 3 | 3/16 | .188 | 8.15 |
4 x 3 | ¼ | .250 | 10.51 |
5 x 2 | 3/16 | .188 | 8.15 |
5 x 2 | ¼ | .250 | 10.51 |
5 x 3 | 3/16 | .188 | 9.42 |
5 x 3 | ¼ | .250 | 12.21 |
5 x 3 | 3/8 | .375 | 17.27 |
6 x 2 | 3/16 | .188 | 9.42 |
6 x 2 | ¼ | .250 | 12.21 |
6 x 3 | 3/16 | .188 | 10.70 |
6 x 3 | ¼ | .250 | 13.91 |
6 x 3 | 5/16 | .312 | 16.96 |
6 x 4 | 3/16 | 1.88 | 11.97 |
6 x 4 | ¼ | .250 | 15.62 |
6 x 4 | 3/8 | .375 | 22.37 |
7 x 4 | ¼ | .250 | 17.32 |
7 x 5 | 3/16 | .188 | 14.53 |
7 x 5 | ¼ | .250 | 19.02 |
7 x 5 | ½ | .500 | 35.24 |
8 x 2 | 3/16 | .188 | 11.97 |
8 x 2 | ¼ | .250 | 15.62 |
8 x 3 | 3/16 | .188 | 13.25 |
8 x 3 | ¼ | .250 | 17.32 |
8 x 3 | 3/8 | .375 | 24.93 |
8 x 3 | ½ | .500 | 31.84 |
8 x 4 | 3/16 | .188 | 14.53 |
8 x 4 | ¼ | .250 | 19.02 |
8 x 4 | 3/8 | .375 | 27.48 |
8 x 4 | ½ | .500 | 35.24 |
8 x 6 | 3/16 | .188 | 17.08 |
8 x 6 | ¼ | .250 | 22.42 |
8 x 6 | 3/8 | .375 | 32.58 |
10 x 2 | 3/16 | .188 | 14.53 |
10 x 4 | ¼ | .250 | 22.42 |
10 x 4 | 3/8 | .375 | 32.58 |
10 x 6 | ¼ | .250 | 25.82 |
10 x 6 | 5/16 | .312 | 31.84 |
10 x 6 | 3/8 | .375 | 37.69 |
10 x 6 | ½ | .500 | 48.85 |
10 x 8 | ¼ | .250 | 29.23 |
10 x 8 | 5/16 | .312 | 36.10 |
12 x 2 | 3/16 | .188 | 17.08 |
12 x 2 | ¼ | .250 | 22.42 |
12 x 4 | 3/16 | .188 | 19.63 |
12 x 4 | ¼ | .250 | 25.82 |
12 x 4 | 5/16 | .312 | 31.84 |
12 x 4 | 3/8 | .375 | 37.69 |
12 x 6 | ¼ | .250 | 29.23 |
12 x 6 | 3/8 | .375 | 42.79 |
12 x 6 | ½ | .500 | 55.66 |
*Wall thickness may be thinner than theoretical and still be within ASTM standards.
It's important to note that the sizes listed above are not an exhaustive list and that other sizes may be available depending on the manufacturer and the specific application. Additionally, HSS tubes are typically available in various wall thicknesses, which can affect the load capacity and rigidity of the tubing.